Industrial Copper Wire Granulator Machine

Industrial Copper Wire Granulator Machine Introduction

Our ECO1000 industrial large copper wire granulator machine with best price is mainly for disposing of all kinds of scrap cable or electric wires, such as copper wires, aluminum wires, car cable, square wires, mixed wires, and so on, separating and recycling copper(aluminum) from plastic skin.

How does the wire granulation machine work? 

1:First, the main crusher crush the raw material (wire or cable) into copper-plastic mixture granules;

2:Second, air separator separates copper granule and plastic granule from mixture to finish the first separation process;

3:Then two vibrating tables work for better separating copper and plastic to finish the second separation process, and you can get pure copper rice and pure plastic granules.

If there is little mixed copper, no worry, you only need to throw it into the machine for re-recycling again.

ECO1000 large cable recycling plant is a useful and high-efficiency copper recycling equipment, not only has a beautiful appearance,  but also has high quality and large capacity.

Of course, ECO1000 wire granulator equipment has different capacities for different kinds of cable wires:

Square wire: 1.2T~1.5T/H

Car wire harness:600~800KG/H

Complex cable: 500~600KG/H

Remark: This wire granulator machinery was packed in 1*40HQ.

Industrial Copper Wire Granulator Machine Recycling Plant Technical Data

Copper Cable Granulator Machine Features

1. The flat-like structure is easy to disassemble and assemble, and the whole machine is compact and easy to move or transport because of its high flexibility.

2. Controlled by PLC. Continuous feeding makes it easy to operate and saves your time and energy to ensure the stable operation of the equipment.

3. The crusher adopts a high hardness spindle and alloy steel blade to ensure efficiency and durability. CNC machine works more quietly, reducing much noise.

4. Its air classifier makes the screening rate up to over 99.9%, and no chemical changes will occur to the materials during the whole production process. And the products — copper and plastic particles can be recycled directly.

5. The bag precipitator can control the dust overflowing effectively, with its high efficiency of dust removal. The production processing has met the environmental standards and safety standards.

6. Wearing parts and screens are made of high-toughness wear-resistant alloy materials, which greatly improves service life and reduces production costs.

Copper Recycling Plant Boot Process

●Right separation - boot: crusher → transport 1 → transport 2 → before dust → after dust → magnetic separator → shaker → blower (Note: frequency range is generally between 30 ~ 45) → separation bed (Note: frequency range is generally between 30 and 45)

●Right separation-shutdown: transport 1 → crusher → separation bed (Note: the frequency range is generally between 30 and 45) → blower (Note: frequency range is generally between 30 and 45) → shaker → magnetic separator → dust After → Dedusting → Transport 2

●Left separation - Power on Transport 2 → Before dusting → After dust removal → Pump → Magnetic separator → Shaker 1 → Shaker 2 → Blower (Note: Frequency range is generally between 30 and 45) → Separation bed (Note: Frequency range Usually between 30 and 45)

●Left-separation-shutdown: Separation bed (Note: frequency range is generally between 30-45) → Blower (Note: frequency range is generally between 30-45) → Shaker 2 → Shaker 1 → Magnetic Separator → Pump → After dust removal → Before dust removal → Transport 2

◆Note: When turning off the machine, it is usually stopped after feeding for several minutes. After the crushed material is almost crushed, it can be shut down. The hydraulic pump will not start until the right disconnect emergency switch is pressed.

Dry copper rice machine brand BSGH wholesale Advantages

1) Our new ECO1000 copper separator machine is based on the characteristics of convenience, simplicity, high-cost performance, lower investment, higher benefits.

2) Separate the copper and plastic completely to achieve the comprehensive utilization of the goal with higher economic efficiency.

3) No water and air pollution without second pollution.

4) good and steady performance which enjoys a good reputation among our customers.

Copper Wire Granulating Machine Main Parts

1. Compact structure, beautiful appearance, reasonable layout, easy installation.

2. Intelligent operation makes the operation easier, saves time and effort, and ensures the stable operation of the equipment.

3 crusher adopts roller type, low speed, high torque, large output, low noise, straightforward process.

4. Pulverizers, sorting equipment, and dust collection equipment adopt platform combination type, which makes the equipment easy to move and transport, increasing the flexibility of the equipment.

5. The grinder rotor adopts an alternating cutter shaft, making the grinder more efficient, quieter, and more stable.

6. Air separation equipment separation rate as high as 97 ~ 99%.

7. The vibrating table at the copper outlet ensures the separation of pure copper and mixed metals.

8. The dust collection bag equipment effectively controls dust overflow and the dust removal efficiency as high as 99.99%.

9: Conveyor belt for copper granulator machine made in China is needed.

The Machine Must Be Stable And Horizontal

1. Stable means that the whole machine does not shake when it is working;

2. The horizontal is that the material from a copper outlet and the granular outlet are evenly distributed. If there is less discharge on one side of the material than the other, the higher output side should be cushioned.

Copper Wire Recycling Machine Note

1. The sharpness of blades and the gap of the edge of the blade:

The blades of the main crusher adjustment requirements: rotating the blade away from the bottom of the screen center 2mm-5mm, the distance between the rotating blade and the fixed blade is as small as possible, as long as the rotating blade and the edge blade can not be stuck or fixed ( The general gap is 0). Sometimes there is a little sound of a new blade touching others, it’s okay as long as you can rotate the spindle by hand.

2. The small mesh of the separation screen should not be blocked by too much excessive mud:

When the small mesh of the separation screen is blocked, take off the separation net. Under the irradiation of light, there is no small black spot on the small mesh of the screen. If too many black spots prove the mesh of the separation screen has been blocked too much. When the strength of the hair is not uniform, resulting in that the purity of copper granular is low. When cleaning the separation mesh hole, if the high-pressure air gun can not clean it, then use the gas brush and then use a high-pressure air gun to blow;

3. The air inlet should be smooth, and the air duct should be cleaned regularly:

Air filter net cleaning: Clean the filter every class. When cleaning, it is better to use a vacuum cleaner to suck the dust off the screen surface to make it better for you to use next time. After cleaning the filter, take off the separation net on the separation bed, then take off and turn on the vacuum fan, turn on the variable frequency fan to the maximum (50HZ), so that all the dust in the air duct can be removed. After cleaning, install them in order.

Copper Wire Granulator Recycling Machine Structure

2 air separator parts of cable separator machine

crusher for cable wire granulator machine

ECO1000 Industrial Copper Cable Granulators Spare Parts

Cable copper recycling machine conveyor

Wire choppers Air separator sieve

Industrial Copper Wire Granulating Machine Blades

Separation Effect of Copper Granulator Machine

copper granular

copper rice

plastic granular

Optional Parts of Industrial Copper Granulator Equipment

if your scrap cable has metal, you can choose this double-layer magnetic separator.

if you want to increase the copper recovery rate, this electrostatic separator will help you a lot.

Contact BSGH EQUIPMENT for discount wholesale cable granulator machine now:

1: Overseas technical support available.

2: All day long 24hours service, call me: 008613772508206.

http://www.bsghrecycling.com/